The system mainly consists of the ground control system, transformer, wellhead Christmas tree, oil tubing, screw pump, coupling, motor protector, submersible permanent magnet synchronous motor, connection cable, main cable, cable sheath, and auxiliary components.
Product Structure
The system mainly consists of the ground control system, transformer, wellhead Christmas tree, oil tubing, screw pump, coupling, motor protector, submersible permanent magnet synchronous motor, connection cable, main cable, cable sheath, and auxiliary components.
Product Advantages
① Wide application range with long maintenance-free period: no wear, suitable for high-angle wells, heavy oil, and sand-producing wells.
② Safe, environmentally friendly, and easy to maintain: small land footprint, wellhead high-pressure sealing, no leakage points; control system maintenance is easy, and operation data can be transmitted and controlled remotely.
③ High efficiency and energy saving: adopts permanent magnet synchronous servo motor and remote vector control technology, adjusts output according to load variations, with high transmission efficiency and an average energy saving rate of around 30%.
④ Uniform flow at different pressures in water or crude oil environments, good adaptability to well fluids, no “gas lock” phenomenon, and high efficiency operation in high-viscosity crude oil.
⑤ The submersible screw pump oil recovery system uses the downhole permanent magnet synchronous motor to drive the screw pump, with intelligent control of motor speed and flow rate adjustment, completely solving rod-tube wear.
The system uses submersible cables to transmit electrical power to generate force, and is a rodless oil recovery equipment. It eliminates the use of sucker rods, with the motor connected to the screw pump through protectors and other components, improving system efficiency, solving the problems of rod-tube wear and wellhead dynamic sealing crude oil leakage, while offering a simple structure, flexible and accurate control, and energy-saving environmental benefits.
Compared to beam pumps, the average pump inspection cycle is extended by more than 1 time, significantly reducing operating and maintenance costs. The small footprint, absence of moving parts, static sealing, and zero leakage at the wellhead contribute to safety and environmental protection. The average energy-saving rate is 30%, with features like high pump efficiency, gas lock prevention, sand resistance, and easy maintenance. The wide flow rate adjustment range makes it better suited for oil well exploitation.
Product Applications
The submersible screw pump oil recovery system uses a downhole permanent magnet synchronous motor to drive the screw pump, with intelligent control of motor speed and flow rate adjustment, improving system efficiency and solving issues such as rod-tube wear and wellhead dynamic sealing crude oil leakage, while offering a simple structure, flexible and accurate control, and energy-saving environmental benefits. It is better suited for oil well exploitation.
Currently, oil well extraction is mainly used in the Xinjiang Oilfield, Dagang Oilfield, Fanhua Oilfield, and Shengli Dongsheng Oilfield. Gas well development is mainly used in Zhonglian Coalbed Methane, Zhejiang Oilfield, and Southwest Oil & Gas Branch. There are approximately 300 submersible screw pump applications.