Configuration of the Model HSDSF Center type dechrome, grind, polish and superfinish system Workpiece diameter up to 500 mm / circumverence 1500 mm Workpiece length 3000 to 8000 mm Workpiece weightup to 2500 metric kg Wor......Configuration of the Model HSDSF Center type dechrome, grind, polish and superfinish system Workpiece diameter up to 500 mm / circumverence 1500 mm Workpiece length 3000 to 8000 mm Workpiece weightup to 2500 metric kg Workpiece clamping motorized with programmable clamping force Workpiece rotation frequency contolled Workpiece rotation in heavy duty operation servo controlled Belt grinding heads 7,5 kW up to 11 kW for heavy stock removal and high speed grinding Belt tension pressure controlled Belt dimension 150 mm wide bz 2500 mm long Superfinish / Microfinish head with up to 4 stations: SF 102 - 100 mm film width - oscillation up to 3000 strokes per minute SF 102 DOUBLE - two heads each 100 mm film width SF 202 - 200 mm film width - oscillation up to 1500 strokes per minute SF 202 DOUBLE - two heads each 200 mm film width All superfinish parameters are stored in the program Programs can easily be stored by the operator Special sensible precise pressure adjustments for the finish process which is required for anlilox rolls and laser engraved nikel rolls. Optional turning device Optional corner and side grinding head For dechrome operation in the printing industry Optional automatic measuring tool for diameter Siemens controls with NC controller Axis control for convex or concave grinding operation Enhanced tolerance optimization by software Wet grinding system with closed loop filter Dry grinding system with enclosed machine and dust extraction HSD system is available in open design and enclosed design for highest demands in safety, quiet comfort and clean environment Special versions in corrosion proof design Optional automatic load and unload systems by crane Optional process control connection for automated production cells HSDSF High speed dechrome and finish between centers This rapit finishing system combines stock removal grinding, tolerance grinding, polishing and superfinishing as well as microfinishing. First developed for the printing industry to reduce the processing tim for complete cylinder preperation. This system eliminated the dechroming by chemicals .The processing costs in the HSDSF is less than any other system. Tolerances depending to the configuration can be achieved. The preperation prior to copper plating as well as prior to engraving and finishing of the final chrome plated surface is done in the same machine. For the use of hydraulic cylinder and bar preperation all requirements are not only met they are superceeded The pictures show the clamping with fine adjustable chucks. Also automatic clamping with cone or center is available. The systems can be automatically loaded by crane when cones are used. Superfinish and Beltgrinding heads on one Platform. The Work area of the belt grinding is seperated from the superfinish which are on the side. Superfinish systems SF 102 and SF 202 are available to choose. For special finishing requirements the patented SF102 can change the contact roll in less than a minute to : Double contact roll, contact plate, contact shoe, rubber belt head, fixture for honing stone. Special low friction guides for the superfinish adjustment allow most precise pressure control. Reduced consumable costs and more repeteable finishes as well as special finishing requirements for Anilox rolls are achieved. Optional turning device for the HSDSF maximize the versatility of this machines. Paperbelt filter and other filter systems available.
